Course syllabus

010313538-61 หัวข้อเลือกทางวิศวกรรมเคมีด้านเทคโนโลยีการออกแบบและควบคุมกระบวนการ (Selected Topics in Chemical Engineering Process Design and Process Control Technology)

Course Syllabus

Data entry : Dr.Piyapong Hunpinyo
1. Course number and name

010313538-61 หัวข้อเลือกทางวิศวกรรมเคมีด้านเทคโนโลยีการออกแบบและควบคุมกระบวนการ (Selected Topics in Chemical Engineering Process Design and Process Control Technology)

2. Credits and contact hours

3(3-0-6)

3. Instructor’s or course coordinator’s name

Dr.Piyapong Hunpinyo

4. Text book, title, author, and year

  1. 1. Moe Toghraei - Piping and Instrumentation Diagram Development (2019, Wiley-Aiche)
  2. 2. Geoff Barker - The Engineer’s Guide to Plant Layout and Piping Design for the Oil and Gas Industries (2010)
  3. 3. Baron, Hervé - Oil and Gas Engineering Guide-Editions Technip (2010)
  4. 4. ISA standard - topic 6.2 (Page 28)

5. Specific course information

  1. brief description of the content of the course (catalog description)
    Part I The participants who take this fundamental skill of a piping and instrumentation diagram (P&ID) drawing through the on-site course will learn techniques to formulate the reading, standard codes and guidelines, and interpretation of industrial various P&IDs. The contents cover the use of key features available in commercial softwares for creating, modifying and managing P&IDs. The self-directed learning through videos aided instruction covers : • Creating new diagram and adding content • Using symbol in your diagrams • Using the data manager • Reviewing your design and configuration • Managing own P&ID projects Participants will be able to practice and become even more proficient with commercial software solutions. These dedicated softwares help users develop and manage P&IDs by yourself with a focus on the plant asset rather than the traditional document representation. They also facilitates faster project startup because several engineering standards (such as American Society of Mechanical Engineers (ASME) and International Society of Automation (ISA) are included with the software. The participants will have hands-on practice in the workshop. The facilitator has included social-network interaction as an option for participants and inquiries will be answered during and after the course. The online course begins by initiating the attendances into basic software interface, blueprint reading and then moves on to familiarize the participants with simple to complex process flow features, such as instrument loops. International standardized symbols are also discussed thoroughly. These include equipment, vessels, valves, fittings, components, instrumentation, piping, lines and signals. The lectures discuss flow paths and follows the flow path of an actual extremely complex working industrial drawing.   Part II After understanding in P&IDs, the participants will gain basic knowledge on both theoretical and practical learning in which focused on measurement and control instrumentation and monitorings through both Programable Logics Control (PLC) and Distributed Control System (DCS) used in the chemical plant. In order to hand-on experiences By setting up parameters of measurement instrument the implementation and applications of instrumentation such as Pressure, Temperature, Level, Flow Water analyzer and Gas analyzer, Control Valve . Which are equipment for the Manufacturing process. The participants will gain knowledge and understanding of both theoretical and practical. By setting up parameters of measurement instrument before implementing it to the manufacturing process. Furthermore, the course will also cover the PID Tuning on Simulator Software and actual PID Tuning in Process Plant Model.
  2. prerequisites or co-requisites
  3. indicate whether a required, elective, or selected elective (as per Table 5-1) course in the program
    Selected elective :

6. Specific goals for the course

  1. specific outcomes of instruction (e.g. The student will be able to explain the significance of current research about a particular topic.)
    1. CLO1 - Read P&ID and understanding Both ASME and ISA symbols on the anatomy drawing
    2. CLO2 - Formulate and navigate the complex, detailed P&ID of equipment, materials, and operations
    3. CLO3 - Draw parts and familiar for a commercial software by combining process knowledge, GUI, and application requirements
    4. CLO4 - Capstone exercises (P&ID inspection and three operating procedures as start-up, normal operation and shut-down philosophies under safeguarding system)
    5. CLO5
  2. explicitly indicate which of the student outcomes listed in Criterion 3 or any other outcomes are addressed by the course.
    ABET Student Outcome (SO) Listed in Criterion 3 Course learning outcome (CLO)
    SO1 an ability to identify, formulate, and solve complex engineering problems by applying principles of engineering, science, and mathematics.
    • CLO1 - Read P&ID and understanding Both ASME and ISA symbols on the anatomy drawing
    SO2 an ability to apply engineering design to produce solutions that meet specified needs with consideration of public health, safety, and welfare, as well as global, cultural, social, environmental, and economic factors.
    • CLO2 - Formulate and navigate the complex, detailed P&ID of equipment, materials, and operations
    SO5 an ability to function effectively on a team whose members together provide leadership, create a collaborative environment, establish goals, plan tasks, and meet objectives.
    • CLO3 - Draw parts and familiar for a commercial software by combining process knowledge, GUI, and application requirements
    SO7 an ability to acquire and apply new knowledge as needed, using appropriate learning strategies.
    • CLO3 - Draw parts and familiar for a commercial software by combining process knowledge, GUI, and application requirements
    • CLO4 - Capstone exercises (P&ID inspection and three operating procedures as start-up, normal operation and shut-down philosophies under safeguarding system)

7. Brief list of topics to be covered
Week Topic Details Activities
Week 1 • Introduction • Preliminary engineering drawings a. Block flow diagram (BFD) b. Process flow diagram (PFD) c. Material balance d. PFD symbols Textbook, Chap. 1 and 2 Chapter 1: What is P&ID? Chapter 2: Management of P&ID development
Week 2 • Piping and instrumentation diagrams a. Piping and instrumentation diagram (P&ID) b. P&ID symbols c. Line numbering d. Valve numbering e. Equipment identification f. Abbreviations Textbook, Chap. 3 (Anatomy of a P&ID sheet) - ASME and KKS (Power Plants) standards
Week 3 and 4 • Interpreting P&IDs – Valves and Fittings a. Valve types b. Valve identification c. Valve fittings d. Pipes • Interpreting P&IDs – Equipment a. Vessels b. Pumps c. Heat exchangers d. Compressors e. Equipment identification • Utilities Textbook, Part II - Pipes and Equipment - Manual Valves and Automatic Valves - Containers - Pumps and Compressors - Heat Transfer Units - Pressure Relief Devices Utilities
Week 5 Learning by watching videos: How does it work for graphical user interface of SolidPlant P&ID Video-Based Learning (10 Eps)
Week 6 2D Drawing and interpretation workshop #1 Oral presentation via Own YouTube channel
Week 7 • Interpreting P&IDs – control & safety systems a. How to different Distributed control systems (DCS) and A programmable logic controller (PLC) b. Safety instrument system (sis) c. Instrument symbols d. Instrument signal lines e. Pressure instruments f. T Textbook, Part III - Instrumentation and Control System - Plant Interlocks and Alarms
Week 8 • Detailed engineering drawings a. Plot plan b. Electrical area classification c. Piping drawing d. Isometric e. Material take off f. Line list g. Tie-in list h. Shutdown key I. Call-out K. Off-page M. As-built Etc. Textbook, Chap. Chapter 4: General rules in drawing P&IDs Chapter 5: Principles of P&ID development
Week 9 Engineering drawings for construction and operation a. Developing P&ID as Issues for Information (IFI) via SolidPlant P&ID Capstone exercises 1
Week 10 Engineering drawings for construction and operation a. Developing P&ID as Issues for Information (IF) via SolidPlant P&ID Capstone exercises 2
Week 10 Real-world case study - RO and water pre-treatment 01 - Instrumentation and Control System - Plant Interlocks and Alarms
Week 11 Real-world case study - RO and water pre-treatment 02 - Instrumentation and Control System - Plant Interlocks and Alarms
Week 12 Real-world case study - NMP-H2O Distillation 01 - Instrumentation and Control System - Plant Interlocks and Alarms - Instrumentation and Control System - Plant Interlocks and Alarms
Week 13 Real-world case study - NMP-H2O Distillation 02 - Instrumentation and Control System - Plant Interlocks and Alarms
Week 14 Real-world case study - Isometric piping drawing - Hydraulic calculation - Bill of Materials (BOM)
Week 15 Plant visiting (or walkdown) gains experience on the physical bridge between the logical process defined in the P&ID and the actual physical installation. plant visit (or walkdown) is the physical bridge between the logical process defined in the P&ID and the actual physical installation During a visit, teams use P&IDs to conduct HAZOP (Hazard and Operability) studies, physically checking if safety devices like pressure relief valves are located in accessible, safe areas as indicated on the diagram.
8. Course Assessment
Course assessment Weight score (%) Assessment tools Date
Formative 1 25 group discussion
Formative 2 25 group discussion
Formative 3 25 group discussion
Summative 25 assignment
The grading table
Grading Rank
>= 80% A
75% - 79.99% B+
70% - 74.99% B
65% - 69.99% C+
60% - 64.99% C
55% - 59.99% D+
50% - 54.99% D
0% - 49.99% F

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